Allen-Bradley PLC Programming Course From RSLogix 500 to Studio 5000

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About This Course

This comprehensive course takes you from zero to professional-level Allen-Bradley PLC programming. Whether you’re just getting started with industrial automation or looking to sharpen your skills on Rockwell Automation hardware, this course covers everything you need — from basic ladder logic to advanced Studio 5000 programming and real-world projects.

You’ll start by understanding PLC hardware: MicroLogix, CompactLogix, ControlLogix, Point I/O and Remote I/O systems. Then you’ll dive deep into RSLogix 500 programming — mastering every essential instruction including XIC, XIO, OTE, OTL, OTU, ONS timers, counters, comparators, math functions, and scaling. Along the way you’ll tackle hands-on mini challenges that reinforce each concept.

From there, the course moves into professional best practices and troubleshooting — learning how to analyze complex rungs, avoid common programming mistakes, use RSLogix Emulate 500, apply I/O forces and cross-referencing tools.

You’ll then build two complete real-world projects from scratch: a MicroLogix 1100 presence detection system and a full HMI + CompactLogix light control system built in FactoryTalk View ME — including animations, numeric displays, screen layout design and external I/O fault handling.

The final sections cover RSLogix 5000 / Studio 5000 in depth: tag-based programming, UDT structures, external hardware configuration (1769 I/O modules and PowerFlex 525 drives), MSG instructions between PLCs, trending, and Add-On Instructions (AOI). The course wraps up with a complete alarm and fault handling framework you can use in production environments.

75 lessons. 8 modules. Real hardware. Real projects. Real skills.

Learning Objectives

Program and troubleshoot Allen-Bradley PLCs using RSLogix 500 and RSLogix 5000 / Studio 5000
Understand PLC hardware: MicroLogix, CompactLogix, ControlLogix, Point I/O and Remote I/O
Use core ladder logic instructions: XIC, XIO, OTE, OTL, OTU, ONS, OSR, OSF, TON, TOF, RTO, CTU, CTD
Apply math and comparison instructions: ADD, SUB, MUL, DIV, CPT, LES, GRT, LEQ, GEQ, LIM
Work with scaling instructions: SCL, SCP and bit shift instructions BSR, BSL
Design and implement real PLC projects from scratch on MicroLogix 1100 and CompactLogix
Create HMI applications in FactoryTalk View ME and link them to CompactLogix PLCs
Configure external I/O modules (1769 I/O) and variable frequency drives (PowerFlex 525)
Apply industry best practices in ladder logic programming
Troubleshoot PLC programs using RSLogix Emulate 500, Forces and Cross Reference tools
Work with RSLogix 5000 tags, UDT structures, trending and MSG instructions
Develop Add-On Instructions (AOI) in Studio 5000
Implement alarm and fault handling structures in production-grade programs
Understand sinking/sourcing, PNP/NPN inputs and relay/analog output wiring

Requirements

  • Basic understanding of electrical circuits and relays is helpful but not required
  • A Windows PC capable of running RSLogix 500 and RSLogix 5000 / Studio 5000
  • RSLogix 500 (free version available – covered in the course) and RSLinx Classic
  • RSLogix 5000 or Studio 5000 (trial or full license)
  • No prior PLC programming experience required – we start from the very beginning

Target Audience

  • Automation engineers and technicians wanting to learn Allen-Bradley PLCs
  • Electrical engineers transitioning into industrial automation
  • Students and graduates looking to enter the PLC programming field
  • Hobbyists and makers who want to learn industrial control systems
  • Anyone who has completed basic PLC training and wants to go deeper with Allen-Bradley software

Curriculum

75 Lessons14h 30m

Introduction

Course Overview
Course Extras, Bonus & SolisPLC.com Announcement
Course Notes & F.A.Q.
Contacting the Instructor & Getting Help

Hardware Overview

RSLogix 500 — Instructions

Good Practices & Troubleshooting

Project 1 — MicroLogix 1100

Project 2 — HMI + CompactLogix

RSLogix 5000 / Studio 5000

Alarms & Fault Handling

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Your Instructors

ControlByte

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EN Allen Bradley Course miniature

249,00 400,00 

38% off
Duration 14.5 hours
Lectures
75 lectures
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